Amenability for processing of oolitic iron ore concentrate …

The oolitic gravity magnetic (GM) iron concentrate was supplied by the Lisakovsky iron ore beneficiation plant in Kazakhstan. The plant flowsheet involves ore sieving at 1.6 mm and desliming with further processing through gravity (jigging) and magnetic (low and high intensity) separation stages.The obtained GM concentrate therefore has a relatively narrow particle size …

US3788835A

A STAGED FLUIDIZED IRON ORE REDUCTION PROCESS IS PROVIDED IN WHICH CARBON IS DEPOSITED ON THE IRON ORE IN THE REDUCTION ZONE WHERE THE MAJOR PORTION OF THE METALLIZATION IS EFFECTED WITH THE GASEOUS REDUCTANT. ... References Cited UNITED STATES PATENTS 3,205,066 9/1965 Robson 34 3,392,008 …

A Novel Sintering Process for Porous Iron Ore Sintering …

Keywords iron ore · Pre-processing · Granulation · Fluxes, sinter properties · Sintering process 1 Introduction The sinter mix contains various materials such as iron ore, ux, solid fuel, plant return sinter nes, plant generated ... [9 –11]. Patent publication No: WO 1996001333-A1 [9] claimed improve-ment in the said issues through pre ...

(PDF) Sensor‐Based Ore Sorting Technology in Mining

Sensor‐based ore sorting applies at various points in the process flow diagram and is suitable for waste elimination, for material diversion into different process lines, for the production of ...

(PDF) Iron Ore Sintering: Process

Sintering is a thermal agglomeration process that is applied to a mixture of iron ore fines, recycled ironmaking products, fluxes, slag-forming agents and solid fuel (coke).

PROCESS FOR DRY BENEFICIATION OF FINE AND VERY FINE …

U.S. Pat. No. 10,207,275 describes a system of dry grinding and dry desliming of iron ore to remove naturally occurring ultrafine particles, and ultrafine particles generated during the grinding process. These particles are described as being 90%<37 µm to 90%<5 µm.

Processes for phosphorus removal from iron ore

Simultaneously, the iron grade and level of SiO2+Al2O3 impurity in the iron ore product from reverse flotation of the low-grade iron ore with DTAB collector reached 60.0 mass% and 4.4 mass%, which ...

Iron ore: Mineralogy, processing and environmental sustainability

Iron Ore: Mineralogy, Processing and Environmental Issues summarizes recent, key research on the characterization of iron ores, including important topics such as beneficiation (separation and ...

The Direct Reduction of Iron

The Coal-Ore-Direct-Iron-Reduction (Codir) Process combines features of the Waelz Kiln and the Krupp–Renn Process [74]. The Krupp–Renn is an iron ore reduction process designed for low-grade ores that at one time had over 40 commercial installations, but high energy costs and availability of higher-grade ores led to the shutdown of all ...

Our Mineral Processing Technology

Our patents cover the overall process and its unique chemistry as well as the complete circuit design for mineral processing incorporating a unique electrolyte. Electroreduction converts iron …

Research progress in the preparation of iron by …

For decades, the steel production industry has been one of the largest sources of CO2 emissions, accounting for 7% of global CO2 emissions, of which 70% is emitted in the iron-making process. Currently, the main low-carbon iron production route is hydrogen metallurgy, which uses renewable energy to generate electricity, electrolyze water to produce hydrogen, …

Thomas Edison and Patents

6.2 Ore Processing, Mining, Cement and Concrete Patents. Edison's work on electric lighting branched into another area when he became interested in the possibility …

US Patent for Iron ore concentration process with grinding …

The present invention discloses an advantageous and effective process for the concentration of iron ores, which can be fully dry or mixed, part of the process being dry, part wet. The …

Top 6 Steps Of Iron Ore Processing

Visit our Australian Mining Product and Services to see what our professionals are equipped with to help you in your processing iron ore journey or what other services we can offer. Alternatively, call us on 1300 241 620 to speak to our experts today and learn all about the mining iron ore process. Types Of Iron Ore In Australia

Iron Ore Characterization Techniques in Mineral Processing

While iron is a pivotal metal that is exploited commercially, its extraction from ores, subsequent processing and purification follows a series of steps, and material characterization in terms of physical, chemical and mineralogical features and behavior is imperative at each stage. Some characterization tests rely solely on physical measurements, while others are based on …

Electrochemical chlor-iron process for iron production from iron …

Electrochemical production of iron metal can support a decarbonized process for steelmaking. Here, we report a low-temperature, electrochemical cell that consumes low-cost and abundant iron oxide, salt, and water, while producing both iron and the alkaline electrolyte needed for efficient operation of the cell. Co-production of iron, lye, and chlorine leads to a process …

DIRECT REDUCED IRON SYSTEM AND METHOD

A method of direct reduction of iron (DRI) is disclosed, the method comprising generating metallic iron by removing oxygen from iron ore using a reducing gaseous mixture with excess carbon monoxide that produces an excess CO2 by-product is provided. CO2 by-product is optionally sequestered. A system for carrying out the method is also disclosed.

Full article: Iron ore processing

The papers selected range from an improved method for beneficiation of ultra-fine iron ore to granulation and sintering of iron ore and finally blast furnace performance and the …

Hydrogen Plasma Processing of Iron Ore

Iron is currently produced by carbothermic reduction of oxide ores. This is a multiple-stage process that requires large-scale equipment and high capital investment, and produces large amounts of CO2. An alternative to carbothermic reduction is reduction using a hydrogen plasma, which comprises vibrationally excited molecular, atomic, and ionic states of hydrogen, all of …

Sensor-Based Ore Sorting Technology in Mining—Past, …

While the deposit qualities for mineral raw materials are constantly decreasing, the challenges for sustainable raw material processing are increasing. This applies not only to the demand for minimizing the consumption of energy, water, and reagents, but also to the reduction of residual materials, especially fine and difficult-to-landfill materials. Sensor-based ore sorting …

Thomas Edison and Patents

6.2 Ore Processing, Mining, Cement and Concrete Patents. Edison's work on electric lighting branched into another area when he became interested in the possibility magnetically enriching low-grade iron ore. While working on electric lighting in 1880 he took out two patents relating to magnetic iron ore processing and three more the following ...

Brazilian company patents innovative dry iron ore processing …

The adoption of water-free mineral processing goes in the opposite direction to the traditional iron ore processing methods, which use millions of liters of water and generate large amounts of ...

Iron Ore: Mineralogy, Processing and Environmental …

Iron Ore: Mineralogy, Processing and Environmental Sustainability, Second Edition covers all aspects surrounding the second most important commodity behind oil. As an essential input for the production of crude steel, iron ore feeds the world's largest trillion-dollar-a-year metal market and is the backbone of the global infrastructure. The book explores new ore types and …

WO2014063211A1

This application claims priority from U.S. Patent Application No. 61/719,143, titled "Specification for Iron Ore (Itabirite) Concentration Process with Milling Circuit and Dry Desliming and Dry or Wet Concentration", filed on October 26, 2012, and which is incorporated herein by reference in its entirety. ... IRON ORE CONCENTRATION PROCESS WITH ...

Mineral separation process of magnetic iron ore

The invention discloses a beneficiation method for a pure magnetic iron ore. A crude ore is sequentially treated according to the steps such as first crushing, first-stage dry-type magnetic dressing, medium crushing, second-stage dry-type magnetic dressing, fine crushing and third-stage dry-type magnetic dressing, fine ore is obtained after a great amount of gangues are …

Process of making iron from the ore.

Priority to US15960903A priority Critical patent/US816142A/en Application granted granted Critical ... Process of making iron from the ore. Country Status (1) Country Link; US (1) US816142A (en) Cited By (1) * Cited by examiner, † Cited by third party; Publication number ...

Iron ore fine agglomerate manufacturing process and

The present invention relates to a process for the production of iron ore fine agglomerates resistant to handling, transport and contact with water. The process includes mixing iron ore fines with sodium silicate, nanomaterials, catalysts, fluxes and plasticizers; adjusting the moisture of the mixture; agglomeration of the mixture by pelleting, briquetting or extrusion; and performing …

Transforming iron ore processing – Simplifying the …

Much of the remaining iron ore resources in Brazil consist of low-grade itabirite ores. Accordingly, a typical beneficiation circuit includes a four-staged crushing/screening plant, followed by grinding in a closed-circuit ball mill, desliming in hydrocyclones and final ore mineral concentration via multistage reverse flotation and thickening of the final product.

DIRECT REDUCED IRON SYSTEM AND METHOD

Direct reduction of iron (DRI) is a process that generates metallic iron from its oxide ore by removing oxygen from the iron ore using a reducing gas, typically provided from a …

Use of an induction furnace for the production of iron from ore

the invention allows a mixture of ore and a reductant to be processed continuously to reduce the iron oxide to elemental iron that can be sold directly to iron and steel manufacturing processes. This process would provide a 30 to 40 percent reduction in the weight of material that would be shipped from ore processing facilities and eliminate the need for the construction of capital …