DRAFT SAFETY CODE FOR IRON & STEEL SECTOR

PLANT Doc. No: SG/31 Rev no. : 00 Effective Date: -- 1. OBJECTIVE: The main function of making Sponge Iron in the Kiln is to convert Iron ore into sp onge iron by using Iron ore, coal and dolomite. These Sponge Iron processed further for making liquid metal at MBF & SMS.

World Journal of Engineering Research and Technology

The Basic Overview of a Sponge Iron Plant is shown in Fig.1.The process of sponge iron manufacturing involves removal of oxygen from iron ore. In the process for the production of sponge iron, the raw materials viz., iron ore, coal and dolomite are charged into rotary kiln from the inlet end by means of a feed tube in a pre-determined ratio by ...

sponge iron plant dri mining machinery kiln cooler

OEM Manufacturer of sponge iron plant dri mining machinery kiln cooler - Mfg. of Cooler Support Roller Assembly for 50 TPD, 100 TPD, 350 TPD, 500-900 TPD-PIYALIGROUP, India, 350 TPD Kiln Support Roller Assembly Sponge Iron Plant KILN from Piyali Group- Ghaziabad, India, 350 TPD Sponge Iron Plant Complete Project Castings- Piyali Group, India and Kiln Pinion …

Gurunanak Engineering Works

Equipment Manufacturer of Sponge Iron Plants, Cement Plants, Crushers, Refractory, Aluminum Plants & all customized equipments.

Sponge Iron In Bellary

This provides secondary steel makers flexib. More details... Bmm Ispat Ltd. Bellary. ... Sponge Iron Plant Equipment 500X500. Varsha Techno Ind-equip Pvt. Ltd. Get Best Deal. ... Product Description We have been manufacturing various Sponge Iron Plant Machineries upto 500 TPD for our various customers.015012The range of equipments consists of

Detailed Project Report on Setting up a Sponge Iron Manufacturing Plant

The report provides a complete roadmap for setting up an sponge iron manufacturing plant. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, …

Sponge Iron Plant Process Equipment

With years of experience, Ashoka Gears has supplied a large range of equipments for sponge iron plants starting with 50 TPD, 100 TPD, 350 TPD, and 500 TPD. Large factory setup near …

SONGE IRON WITH DRI PLANT FOR AQUISITION SALE IN …

Ours is 100TPD X 3nos = 300 TPD, ;90000 MTPA ;Sponge Iron Running ;Plant in Odisha ; Sale Offer: Complete 300 TPD Sponge Iron Stand Alone Unit with Land and Plant & Machinery Production Capacity: SPONGE IRON 90,000 M.T. Per Annum Land Area: 70.00 Acres with vacant land for expansion ;30.00 Acres.;

13 Sponge Iron Jobs and Vacancies

performs routine maintenance on various types of equipment and improves equipment. Report to and follow work instructions from, the supervisor/manager and/or liaise with and follow instruction from the site project team. Maintain, fault find and repair specialised plant & equipment. Job Type: Full-time. Pay: ₹25,000.00 - ₹30,000.00 per month

A Comprehensive Assessment and Analysis of a Direct …

tonne of steel in Secondary steel making route by the year of 2030 [2]. ... Figure 1.2 Major Equipment Layout and Process Flow in a Typical Rotary DRI Plant . C+. O. 2 =CO 2 (1) ... Sponge Iron Manufacturing Units Using DRI Process. Open Journal of Energy Efficiency, 3, 41-49. [7] Dey NR, Prasad AK, Singh SK, Energy Survey of the ...

Expansion of Sponge iron plant at Gadi village

Expansion of Sponge iron plant production from 33,000 TPA to 62700 TPA by enhancement of Kiln 100 TPD to 190 TPD, located at Gadi village, Giridh, Jharkhand. The environmental clearance is sought in this regard. Location: Giridh District Jharkhand. Estimated Value (Rs. Cr): NA. Sector: Iron and Steel. Project Stage: Conceptual/Planning

Sponge Iron Plant

The sponge iron is also known as Direct Reduced Iron, Hot Briquettes Iron or metalized Iron. With the domestic steel industry picking up during the past year and prices moving up in leaps and bounds, India has emerged as the world's largest producer of sponge iron (or direct reduced iron), accounting for around 16 per cent of the global output.

Automation of the Production of Sponge Iron by Using …

production of sponge iron, the raw materials viz., iron ore, coal and dolomite are charged into rotary kiln from the inlet end by means of a feed tube in a pre-determined ratio by electronic weighing equipment. Fig.1. overview of Sponge Iron Plant IV. Basic Operation The basic operation is going to include two modes: 1.

SPONGE IRON REDUCTION PLANT (STEEL BILLETS FROM IRON …

It is a substitute for scrap and is mainly used in making steel through the secondary route. The process of sponge iron making aims to remove oxygen from iron ore. When that occurs, the departing oxygen causes micro pores in the ore body making it porous. ... PLANT AND MACHINERY 4. FIXED CAPITAL INVESTMENT 5. RAW MATERIAL 6. SALARY AND …

NIIR Project Consultancy Services:SPONGE IRON PLANT

Sponge iron is the product created when iron ore is reduced to metallic iron, usually with some kind of carbon (charcoal, etc), at temperatures below the melting point of iron. ... confirming availability of various necessities such as plant & machinery, raw materials to forecasting the financial requirements. The scope of the report includes ...

Sponge Iron Manufacturing Plant Project Report 2024

Sponge iron production using coal-based systems started in India in the early 1970s to substitute steel melting scrap. Orissa Sponge Iron and Steel Ltd. (OSISL) developed a patented coal-based sponge iron technology called the "OSISL Process" in 1988 to overcome the limitations of the earlier ACCAR process.

Iron Ore Processing Equipment

FEECO is an industry leader in custom agglomeration equipment and process solutions. We can provide individual pieces of equipment, as well as complete pelletizing lines. Our heavy-duty …

Used Iron Sponge for sale. ZhouZhuang equipment & more

Search for used iron sponge. Find ZhouZhuang, Semc, and for sale on Machinio.

dri sponge iron plant

Sponge iron exports. The production of sponge iron in Iran, as we stated at the beginning of the article, is carried out in high tonnage. And, thankfully, because of its high production capacity, Iran is not only successful in supplying steel-making steel lines to domestic companies, it also has significant sponge iron exports. Sponge iron ...

Sponge iron: Uses, process formula, iron plant, and more

Further, it is melted at 1100° C which produces sponge iron. Let's understand in-depth the uses and applications of sponge iron, the production process, plants and more. Sponge iron plants in India. Since the year 2002, India has become the largest producer of sponge iron worldwide and 20% of the sponge iron is produced by India itself.

Sponge Iron Plant Equipments Manufacturers in India

Sponge Iron Plant Equipments Manufacturers in India. Classic Technomec Pvt. Ltd is extremely engaged in manufacturing a high range of Sponge Iron Plant Equipments which is widely used in sponge iron plants.. Our company Classic Technomec Pvt. Ltd is actively involved in providing Sponge Iron Plant Equipments to our valued customers. These products are tested by a …

Detailed Project Report on sponge iron reduction plant

SPONGE IRON REDUCTION PLANT [CODE 911] Sponge iron or direct reduced iron is a high quality porous solid-state metallic product that is produced from iron ore (in the form of lumps, pellets or fines) using a reducing gas such as natural gas or coal. ... It is a substitute for scrap and is mainly used in making steel through the secondary ...

Sponge Iron Plant Process Equipment

Sponge Iron Plant Process Equipment. Direct reduction processes can be divided roughly into two categories: gas-based, and coal-based. In both cases, the objective of the process is to drive off the oxygen contained in various forms of iron ore (sized ore, concentrates, pellets, mill scale, furnace dust, etc.), in order to convert the ore to metallic iron, without melting it (below 1200 °C).

DRI UPDATE

Measure, Elpro Energy Pvt Ltd, Thermax Ltd and Tata Sponge Iron Ltd. Major "Takeaways" from this Workshop may be flagged as under: 1. During the discussions, it was found that few sponge iron (SI) producers have installed WHRB power plant which is contrary to the sponge iron producers in Chhattisgarh and

High-Quality Sponge Iron Manufacturer | Sunvik Steels

As manufacturers of the best TMT in South India, Sunvik produces its own high quality sponge iron, or direct-reduced iron (DRI) in controlled environments inside multiple kilns, in a …

Coal based Direct Reduction Rotary Kiln Process – IspatGuru

The metallic iron in this process is produced by the reduction of iron oxide below the fusion temperature of iron ore (1535 deg C) by utilizing carbonaceous material present in the non-coking coal. As the iron ore is in direct contact with the reducing agent throughout the reduction process, it is often termed as direct reduced iron (DRI).

Rotary Kiln Manufacturers | Electrotherm E&T

Electrotherm E&T is the foremost manufacturer of Coal Based Rotary Kiln for Sponge Iron (100 TPD, 350 TPD). Download Rotary Kiln PDF to get more product information.

Sponge Iron Manufacturing Plant Project Report 2024, …

IMARC Group's report titled "Sponge Iron Manufacturing Plant Project Report 2024: Industry Trends, Plant Setup, Machinery, Raw Materials, Investment Opportunities, Cost and Revenue" provides a comprehensive guide for establishing a sponge iron manufacturing plant.The report covers various aspects, ranging from a broad market overview to intricate …

India Sponge Iron: Production: For Sale | Economic …

India Sponge Iron: Production: For Sale data was reported at 4,479.000 Metric Ton th in Sep 2024. This records a decrease from the previous number of 4,552.000 Metric Ton th for Aug 2024. India Sponge Iron: Production: For Sale data is updated monthly, averaging 2,864.000 Metric Ton th (Median) from May 2013 to Sep 2024, with 137 observations.

SPONGE IRON PLANT

The major Raw Materials required for production of Sponge Iron by the rotary kiln process are: sized graded Iron Ore and Non-Coking coal. Limestone, in small quantities, is also required to ... MAJOR PLANT FACILITIES 1- RAW MATERIAL PREPARATION SYSTEM - ... Primary and secondary Crushers and screening to be done through Primary and Secondary ...