Sponge Iron

SIPL is operating 4 x 100 TPD Direct Reduced Iron Rotary Kilns for production of 2000 TPA Sponge Iron at Purulia, using the proven German SL/RN technology. Sponge Iron, also known as Direct Reduced Iron is produced from Hematite Iron ore (5 to 18 mm size) by removing the oxygen by direct reduction process using non coking coal as the fuel and ...

(PDF) Desain Dan Simulasi Tungku Bakar Untuk Pengolahan …

Kata Kunci : Pasir besi, Desain, Simulasi, Tunnel Kiln, Sponge Iron Ferruginous sand is one of the natural resources that are scattered across Indonesia. Ferruginous sand is generally in the form of magnetite (Fe3O4) and hematite (Fe2O3) with a high content of impurities such as silica, alumina, and titanium oxide.To increase the value of ...

(PDF) i) Direct Reduced Iron: Production

In book: Encyclopedia of Iron, Steel, and Their Alloys (pp.pp 1082-1108) Chapter: i) Direct Reduced Iron: Production; Publisher: CRC Press, Taylor and Francis Group, New York.

Innov Engineering Pvt. Ltd

Crucibles are transported by wagons to the tunnel kiln; Crucibles are preheated, reduced and cooled; Sponge iron is produced; Crushing of product takes place; The end product being iron powder or sponge iron cold briquettes; Main Machineries of Sponge Iron Production Plant through Tunnel Kiln Technology . Material handling ; Storage equipment ...

Tunnel Kiln Based Sponge Iron Plant

With extensive experience in supplying and trading Tunnel Kiln Based Sponge Iron Plant, J V Power Tech has made a reputed name for itself in the market with high-quality Tunnel Kiln Based Sponge Iron Plant, etc. ... 350 TPD Sponge …

Tunnel Kiln

Used directly for manufacturing of sponge iron in tunnel kilns are iron ore fines and the low grade beneficiated iron ore cake are directly. The kiln has three different zones called pre heat zone …

Automatic temperature control method for sponge iron tunnel kiln …

For achieving the above object, the sponge iron tunnel kiln temperature automatic control method designed by the present invention, comprises the steps: 1) tunnel cave temperature ideal set value is set on single-chip microcomputer; 2) utilize temperature sensor that the tunnel cave temperature signal detected in real time is passed to single-chip microcomputer; 3) with single …

Conversion of Sponge Iron From Low Grade Iron ore …

Conversion of sponge iron from low grade iron ore and mill scale through simulating tunnel kiln DOI: 10.9790/1684-1305064954 50 | Page In 2003-04, the production of mill scale was only 0.7MT in India while the production of steel was

| Engineering & Consultancy

We have provided engineering and consultancy services for more than 500 Sponge Iron Kilns of different modules / capacities ranging from 15,000 TPA to 100,000 TPA. Popuri Engineering …

Innov Engineering Pvt. Ltd

We design custom solutions to provide effective and low-maintenance rotary kilns operations for quality sponge iron production through our extensive knowledge and expertise. Sponge iron, also called Direct-reduced iron (DRI) is produced from direct reduction of iron ore by a reducing gas produced from coal.

Innov Engineering Pvt. Ltd

TUNNEL KILN (Coal-Based DRI Plant) Innov Engineering advanced tunnel kiln technology is arguably the most sufficient and effective method for sponge iron production which allows for economically feasible plants.

Rotary Kiln Process of Making Sponge Iron 2 . 1 HISTORICAL

But some of them have re-emerged in slightly different form. As touched upon earlier, sponge iron is mainly produced from ore by two different routes – (a) by reducing gases (CO and H 2 ) in a shaft furnace, and (b) through direct treatment with coal in a rotary kiln. ... {Rotary Kiln Process of Making Sponge Iron 2 . 1 HISTORICAL}, author ...

Reduction Efficiency of Iron Ore Coal Composite Pellets …

Keywords Tunnel kiln Iron ore–coal composite pellets Sponge iron Energy efficiency Carbon utilization efficiency 1 Introduction The tunnel kilns are mostly used by the industries for heating refractory and ceramic products [1, 2]. In the year 1908 use …

OPERATIONAL ASPECTS OF SPONGE IRON …

the final analysis, the price of fuel that deter-mines whether a grate or a preheater is used. Compared with the travelling grate, the shaft ... SKETCH OF TARP KILN FOR SPONGE IRON PRODUCTION Figure 3 158 . 1200 ITN 40, 1001 4: 101 SO 600 RUNNER DISTANCE IN METER FRON INANE* END Fig. 4 10 H

Abstract and Figures

desain dan simulasi tungku bakar untuk pengolahan pasir besi menjadi sponge iron dengan teknologi tunnel kiln = design and simulation of furnace for ferruginous sand to be sponge iron process by ...

Tunnel Kiln Based Sponge Iron Plant

Get Tunnel Kiln Based Sponge Iron Plant in City Centre, Durgapur, West Bengal at best price by Horizon Consultants. Also find Sponge Iron Plants price list from verified suppliers with contact number | ID: 16440852230

Conversion of Sponge Iron From Low Grade Iron ore And …

Conversion of Sponge Iron From Low Grade Iron ore And Mill Scale Through Simulating Tunnel Kiln Condition ... However, in recent past a convincing part of mill scale is being exported to China at a very low price. Though a small amount of mill scale is utilised in ferroalloys, cement and petrochemicals industry, there is a potential for ...

Sponge Iron Plant Manufacturers, Suppliers, Dealers & Prices …

Expected Price. Sponge iron: 27000: Kiln Pinion Complete Assembly 50 TPD 100 TPD 350 TPD 600 TPD: 100000: ... 350 Tpd Sponge Iron Plant Kiln And Cooler Equipment: 85000000: Tunnel Kiln Based Sponge Iron Plant: 100000: This Data was Last Updated on . Sponge Iron Plant Manufacturers | Suppliers in India. Company Name. Member Since ...

Tunnel Kiln

GROWMECH Tunnel Kilns are new energy efficient technology - a car pushing type continuous kiln that consists of preheating, firing and cooling zones, suitable for large production of …

Sponge Iron

After many modifications, now this process is a sufficient and effective method for sponge iron production. The main advantage of tunnel kiln process is the possibility to build small plants …

New Sponge Iron Rotary Kiln Design In Sponge Iron …

1- Sponge iron rotary kiln 2- Central burner system 3- Cooling rotary kiln 4- Crushing magnetic separation system 5- Warehouse 6- Metering pneumatic conveying device 7- Mingled storehouse 8- Air supply equipment 9- Air nozzle 10- Coarse coal pipe 11- Fine coal pipe 12- Dust settling chamber 13- Scraper machine 14- Waste heat boiler 15- Turbine ...

DRI Tunnel Kiln at best price in Faridabad by Case Neuberg …

Also find Tunnel Kiln price list from verified suppliers with contact number | ID: 4567956130. Get DRI Tunnel Kiln in Surajkund, Faridabad, Haryana at best price by Case Neuberg Solutions. Also find Tunnel Kiln price list from verified suppliers with contact number | ID: 4567956130 ... CASE Group of Industries manufactures sponge iron by using ...

Reduction Efficiency of Iron Ore–Coal Composite Pellets in Tunnel Kiln …

In order to explore the efficacy of iron ore–coal composite pellets over ordinary green pellets, indurated pellets, briquettes as well as standard charging of material in the form of concentric layers of iron ore and coal fines, or their mixture, these pellets were tested at 1,150 °C in a 7 tons per day (7 tpd) pilot tunnel kiln. Reduction of iron ore coal composite pellets in …

Sponge Iron

Although iron powder could be produced in sponge iron tunnel kiln production line and it is the main raw material for powder metallurgy production lines. Process. In sponge iron production plant by tunnel kiln method, after crushing and screening raw materials, iron ore, coal and limestone are mixed and charged in storage bins in certain ratios

Tunnel Kiln

Production of sponge iron by Tunnel Kiln technology was developed in 1911 as Höganäs method. Now very popular, the technology has become an effective method for sponge iron production. With the Tunnel Kiln technology, it is possible to build small plants with low investment costs.

Tunnel Kiln

Find here Tunnel Kiln, Brick Kiln manufacturers, suppliers & exporters in India. Get contact details & address of companies manufacturing and supplying Tunnel Kiln, Brick Kiln across India.

Direct Reduced Iron Manufacturers, Suppliers, …

Product Description Our organization hold expertise in providing superior grade Tunnel Kiln For Direct Reduced Iron to our precious customers. Our offered Tunnel Kiln For Direct Reduced Iron is widely appreciated by our customers, …

(PDF) Operation of Coal-Based Sponge Iron Rotary Kiln to …

Data-1 includes temperatures profiles and air inlet at positions, AT-1 to AT-3 and MF-1 and MF-2, inside the kiln whereas, flow rates of iron ore, feed coal, slinger coal and sponge iron is ...

Dri tunnel kiln for sponge iron

Browse industrial furnace at Alibaba and discover great prices and after-sales services. All categories. Featured selections. Trade Assurance. Buyer Central. Help Center. Get the app. Become a supplier. Alibaba; ... (19 products available) Previous slide Next slide. DRI tunnel kiln for sponge iron $150,000.00. Min. Order: 1 set. 8 yrs CN ...

Iron and Steel Making Machines

This kiln is offered in different technical specifications to the clients at an affordable price. Features: Extremely low on environmental pollution; Comfortable with coal fines and mill scale; ... Quality of sponge iron made by the Tunnel Kiln technology is superior as compared to that made from the rotary kilns because, while the input raw ...